Hot Runner Temperature Controller are multi functional control system, incorporating micro controller, and are most versatile & cost efficient, optimally designed to best suit the control needs of Hot Runner Molds in Plastic Molding Machines.
Experience unparalleled precision and control in your production process with our advanced Hot Runner Temperature Controller, the HOTRkon. Furthermore, this innovative system is designed to streamline operations and enhance efficiency across various applications.
Key Features of Hot Runner Temperature Controller
7” Touch PLC Console:
First, enjoy effortless operation with a user-friendly 7” (800 x 480 Px) Color TFT Touch console. This intuitive interface simplifies navigation and settings adjustments.
Mold Size:
Additionally, the HOTRkon accommodates molds with up to 48 cavities, making it suitable for various production needs.
Firing Angle Heat Control:
Moreover, this feature allows you to manage temperatures with precision. Fine-tune your heating for optimal results every time.
Soft Start for Heater:
Also, the soft start function prevents sudden energy spikes, ensuring a smooth ramp-up for the heater. This feature enhances equipment longevity.
MCBs for Protection:
Your safety is a priority, which is why equally importanat miniature circuit breakers (MCBs) are integrated for protection. This safeguard helps prevent electrical issues.
Heater Status Display:
In addition, monitor the heater’s status easily on a clear display. This ensures that you stay informed about the system’s operation at all times.
Unique Standby Mode:
Furthermore, utilize the unique standby mode to save energy when the system is not in use. This feature promotes efficiency and reduces operational costs.
Heater Current Measurement:
Measure the heater’s current in real time for quick updates on performance. Consequently, this information allows for better management of your processes.
Auto Switch to Manual:
If the sensor opens, the system automatically switches to manual mode. Therefore, this safety feature ensures continued operation even in unusual circumstances.
Adaptive/Manual PID Control:
You can choose between adaptive or manual PID control for added flexibility. Consequently, this adaptability allows you to customize the system to meet your specific needs.
Programmable Output:
Program outputs for each zone, including heaters, blowers, and alarms. As a result, this functionality enhances the controller’s versatility in various applications.
Caster Wheels:
Finally, the addition of caster wheels makes it easy to move the system wherever needed. This feature enhances mobility and convenience in your workspace.
Application Areas
The HOTRkon is ideal for a variety of applications, such as:
Blow Molding Machines: Enhance efficiency and precision in blow molding processes.
In conclusion, the HOTRkon Hot Runner Temperature Controller not only revolutionizes your production process with advanced features but also offers a user-friendly design. Therefore, experience the difference in precision and control today!
Elevate your production efficiency with our state-of-the-art Hot Runner Temperature Control Systems. This system is designed to provide precise temperature management, ensuring optimal performance in various applications. Below, you’ll find a detailed overview of its key features.
Key Features of Hot Runner Temperature Control System :
20 x 4 Mono LCD Display PLC Console:
First, the system includes a 20 x 4 mono LCD display PLC console. This user-friendly interface allows for easy navigation and quick access to vital information.
Firing Angle Heat Control:
Moreover, the firing angle heat control feature enables precise temperature adjustments. This functionality ensures consistent heating for better product quality.
Soft Start for Heater:
Additionally, the soft start function prevents sudden energy spikes when heating begins. As a result, this feature protects the heater and enhances its lifespan.
MCBs for Protection:
Safety is paramount, which is why the system incorporates miniature circuit breakers (MCBs). Consequently, these protect against electrical issues and enhance overall reliability.
Heater Status Display:
You can easily monitor the heater status thanks to a clear display thus keeps you informed of the system’s performance at all times.
Unique Standby Mode:
Furthermore, the unique standby mode helps save energy when the system is not in use. This functionality contributes to lower operational costs and increased efficiency.
Heater Current Measurement:
In addition, measure the heater’s current in real time. This capability provides quick updates on performance, allowing for better process management.
Auto Switch to Manual if Sensor Opens:
If the sensor opens, the system automatically switches to manual mode. Therefore, this safety feature ensures continued operation even in unexpected situations.
Adaptive/Manual PID/% Heat Control:
Choose between adaptive or manual PID control for flexibility. This adaptability allows you to customize heat management according to your specific needs.
Programmable Output per Zone for Heater/Blower/Alarm:
Finally, the system offers programmable output for each zone, including heaters, blowers, and alarms. Consequently, this feature enhances versatility, making it suitable for a wide range of applications.
HOTRkon Panel back side connector position
Application Areas
The HOTRkon is ideal for a variety of applications, such as:
In summary, our Hot Runner Temperature Controller combines advanced features and user-friendly design. With its precise control and safety measures, this system significantly improves production efficiency. Experience the benefits of cutting-edge temperature management today!
DOZkon – PLCs (Controllers) for Dozing Application is multi functional controller incorporating micro controller, making it most versatile and cost effective solution optimally designed to best suit the automation needs of Dozing Master batches in Plastic Machinery.
The PLC for Dozing Application is a multifunctional controller designed for dozing applications. Incorporating a microcontroller, inbuilt DC Stepper Drive (suitable for stepper motor up to 2 Amp.), offers a versatile and cost-effective solution. Furthermore, optimally designed to meet the automation needs of dozing master batches in plastic machinery.
Key Features:
User Interface: Firstly, the dimensions are 240 x 180 x 90 mm, making it compact and user-friendly.
Display: Additionally, the controller features a 16 x 2 LCD for clear visual feedback.
Keyboard: An 8-key membrane keyboard for easy operation.
LED Indicators: In addition, three LEDs provide clear indications for enable, screwing, and alarm status.
Digital Inputs and Outputs:
Input: There is one enable input for easy activation.
Output: One alarm output signals issues effectively.
Hooter and Indicator: Notably, a single hooter with an indicator alerts users to alarm conditions.
Power Control: One rocker switch for power on/off.
Dozing Modes: Users can choose between extrusion and injection modes for added flexibility.
Dozing Options: Finally, the PLC offers timer-based, input-based, and synchronized dozing options. This variety ensures it can adapt to different processing requirements.
Overall, the controller stands out as an effective tool for automating dozing processes in plastic machinery. Consequently, its advanced features, inbuilt stepper drive interfacing and user-friendly design make it a valuable asset for manufacturers seeking efficiency and reliability in their operations.
HOPkon – Controller for Hopper Loader is multi-functional controller incorporating micro controller, making it most versatile and cost effective solution optimally designed to best suit the automation needs of Hopper Loader.
This advanced controller is designed to optimize the operation of multiple hopper loaders in industrial environments. Featuring a 20 x 4 monochrome LCD display, the controller provides clear and precise information about the status of each loader. The MMI (Man-Machine Interface) has a compact 144 x 144 mm size and is equipped with a 16-key keypad for easy navigation and control.
Key Features:
Input/Output Capacity: Supports up to 72 digital inputs and 72 digital outputs, ensuring flexibility in managing complex loading operations.
Individual Loader Control: Allows for enabling or disabling each loader independently, offering precise control over the material handling process.
Dedicated Filter Outputs: Each loader has its own filter output, improving operational efficiency and reducing maintenance downtime.
Auxiliary Blower and Rocker Input Facility: Enhances the system’s adaptability with additional blower and rocker input options.
Regrinding Material Addition: Supports the addition of regrinded material, optimizing the use of resources and minimizing waste.
FIFO Operation: Utilizes the First In First Out (FIFO) method to operate loaders sequentially, ensuring efficient material flow.
Error Display: Displays individual loader empty errors and blower trip errors for quick identification and resolution of issues.
Line Filter/Blower Bypass Facility: Offers a bypass option for line filters and blowers, increasing operational flexibility.
Dumping Option: Equipped with a dumping facility to handle material efficiently.
This controller is ideal for industries requiring precise control over multiple hopper loaders, improving productivity and ensuring smooth, error-free operations.
Efficient material handling is essential for enhancing productivity and maintaining a smooth workflow in various manufacturing processes. Our Hopper Loader Controller is specifically designed to optimize the operation of four or six loaders, making it an invaluable addition to your facility. With a wide range of features and functionalities, this controller ensures seamless management of your material handling needs.
Key Features of Our Hopper Loader Controller
Display:
To start, the controller features a clear 16 x 2 small LCD display that provides easy access to real-time information and settings. This design enables operators to quickly monitor system performance.
MMI Size:
The overall dimensions of the controller are 145 x 142 mm, while the cutout size is 115 x 110 mm. This compact design allows for easy integration into your existing setup.
Keypad:
In addition, the controller includes a user-friendly four-key membrane keypad. This intuitive interface simplifies operation, enabling quick adjustments and settings.
Inputs/Outputs:
And then, The system boasts seven digital inputs and seven digital outputs, providing comprehensive connectivity options for various applications. As a result, you can achieve flexible integration with your machinery.
Loader Control:
Importantly, the controller lets you enable or disable each loader individually. This feature gives you greater control over material flow, ensuring that only the necessary loaders are active at any given time.
Filter Outputs:
Furthermore, the controller provides individual filter outputs for all loaders. This enhancement optimizes airflow and material management, improving overall efficiency.
Blower Control:
Additionally, the controller allows you to manage the auxiliary blower, giving you the ability to turn it on or off as needed. This feature contributes to energy savings and operational efficiency.
Material Addition:
Moreover, the system facilitates regrinding material addition, which you can enable or disable based on your requirements. You can set specific layer numbers and percentages to customize material usage effectively.
FIFO Method:
Utilizing the First In First Out (FIFO) method, the controller operates loaders sequentially. This approach ensures that materials are processed in the order they are received, maintaining consistency and quality in production.
Error Displays:
To ensure proper monitoring, the controller displays error messages for empty loaders and blower trips. This feature helps operators quickly identify and address issues, which minimizes downtime.
Protection:
Safety remains a top priority, and the controller includes equally important blower protection features to safeguard your equipment from potential damage.
Additional Facilities
To enhance usability, the controller offers several additional facilities:
Line Filter: Firstly, a line filter is included, providing an extra layer of protection and efficiency for your material handling system.
Blower Bypass Option: Moreover, you can utilize the blower bypass option for greater flexibility in your operations, allowing for alternative configurations as needed.
Dumping Option: Finally, a convenient dumping option is available, making it easy to manage excess material or quickly clear out loaders.
Application Area
The Hopper Loader Controller is suitable for a variety of applications, such as:
Injection Molding Machines: Enhance efficiency in injection molding processes by managing multiple loaders seamlessly.
Blow Molding Machines: Optimize material flow and handling for blow molding applications, ensuring consistent production quality.
Extrusion Blown Film Plant: Streamline operations in blown film production with precise loader control.
Extruder Plastic Pipe Plant: Improve material handling in plastic pipe manufacturing, resulting in enhanced productivity and reduced waste.
Lastly in conclusion, our Hopper Loader Controller provides the ideal solution for optimizing material handling in your facility. With its comprehensive features and user-friendly design thus you can ensure that your operations run smoothly and efficiently, ultimately boosting productivity and enhancing your bottom line.
HOPkon Single Loader : Controller for Hopper Loader
Description
Controller for Hopper Loader (Single Loader)
Our Controller for Hopper Loader is designed to provide precise control and flexibility in material handling operations. Also ensuring efficient loading and consistent material flow. This compact and user-friendly controller is ideal for automating hopper loaders in various industrial applications, offering a range of essential features.
Key Features of Controller for Hopper Loader:
Display: 16×2 small LCD for clear and easy-to-read data display.
MMI Size: Compact 144×144 mm / 4-key keypad for quick and simple operation.
Digital I/O: 2 digital inputs and 4 digital outputs for robust machine control and monitoring.
Loader Enable/Disable Option: Allows the user to easily enable or disable the loader, improving flexibility in the loading process.
Regrinding Material Addition Facility: Facilitates the addition of regrinding material, enhancing material recycling and operational efficiency.
HOPkon-Single Back side Image
This Single Hopper Loader Controller is designed for easy integration, offering reliable and smooth operation with a focus on improving productivity and material management in industrial settings.
The Proportional Amplifier Card is an advanced and adaptable device. It delivers precise signal amplification for various applications. Specifically, this card excels in controlling electrical signals accurately. It is ideal for industrial automation, robotics, and process control.
Key Features of the Proportional Amplifier Card:
Input Signal: Firstly, the Proportional Amplifier Card accepts a standard input voltage range of 0-10 Vdc. This broad range lets the card interface seamlessly with many sensors and control systems. It can respond accurately to different signal types.
Output Channels: Moreover, the card offers flexibility with options for single or dual-channel outputs. Users can easily configure the card to meet specific needs. This feature allows for efficient monitoring and control of multiple signals.
Output Voltage Range: Furthermore, users can set the outputs to deliver voltages from 0 to 24 Vdc. This versatility enables control over various devices, from simple indicators to complex actuators. It ensures compatibility across diverse applications.
Current Rating: Additionally, the Proportional Amplifier Card handles output currents of up to 3 Amps. This robust capability lets it drive loads directly. Users can rely on this card to control motors, solenoids, and other high-current devices without extra amplifying equipment.
Power Supply Requirements: Notably, connect an external power supply of either 24 Vdc or 24 Vac for optimal performance. This requirement helps the card operate effectively in different environments. It maintains stable performance across various conditions.
Applications :
Consequently, the Proportional Amplifier Card is ideal for many applications, including:
Industrial Automation: Automate manufacturing processes by controlling actuators and sensors with precision such as Molding.
Robotics: Improve the responsiveness and accuracy of robotic systems for precise movement and control.
Process Control: Monitor and adjust variables in industries namely chemical, pharmaceutical, and food processing industries, where precise measurements are critical.
Testing and Measurement: Facilitate accurate data collection and analysis in laboratory and testing environments.
Technical Specifications :
Dimensions: The compact design allows for easy integration into existing systems.
Temperature Range: The card operates effectively in a wide temperature range. This ensures reliability in various conditions.
Mounting Options: Subsequently Flexible mounting options simplify installation and integration into different setups.
Engineered for reliability and precision, the Proportional Amplifier Card stands out as an effective solution for managing analog control signals in demanding environments. Overall, its advanced features and robust design make it a valuable component for engineers and technicians seeking enhanced control capabilities in their applications.
PLC for Pipe Socketing Machine is a Micro controller based intelligent controller used in RPVC pipe Extruder plant, has a keen role in increasing diameter of the pipe as per requirement.
Optimize the performance of your pipe socketing (belling) machines with our advanced PLC system. Designed for both inline and offline operations, this PLC offers flexible control modes and precise automation, enhancing the efficiency of fully and semi-automatic belling machines.
Key Features:
User Interface: Compact 144 x 144 x 70 mm size for seamless machine integration.
Display: 16 x 2 LCD for clear operational feedback and parameter display.
Keys: 24-key membrane keypad for intuitive operation and easy programming.
Digital Inputs/Outputs: 11 digital inputs and 6 digital outputs for versatile control of machine functions.
Operational Control:
Supports critical operations including water pump, socket, clamp, pipe up/down, pipe movement, and pipe gripping.
Compatible with inline/offline setups, adaptable to fully or semi-automatic machines.
Modes of Operation: Auto, Semi, and Manual modes to match various operational requirements.
Timers: Features water pump timer, cycle delay, and maximum cycle time settings for efficient cycle management.
Preset Counter: Allows easy monitoring and setting of production counts.
Application Area:
Ideal for use in pipe socketing (belling) machines across various manufacturing and processing industries, ensuring high-precision and reliable performance.
Upgrade your pipe socketing machines with our PLCs to achieve superior control, efficiency, and flexibility in your production process. Perfect for enhancing the automation of pipe belling operations.
Our PLC for pipe socketing (belling) machines is designed to enhance the control and efficiency of manual socketing operations. With intuitive controls, multiple modes, and precise timing features, this PLC provides reliable and precise automation tailored for belling processes in various manufacturing environments.
Key Features:
User Interface: Compact and space-efficient design measuring 144 x 144 x 70 mm, suitable for seamless machine integration.
Display: 16 x 2 LCD screen for clear operational feedback and easy monitoring.
Keys: 5-key membrane keypad for simple and effective control of machine functions.
Digital Inputs/Outputs: 3 digital inputs and 4 digital outputs for comprehensive machine control.
Operational Control:
Controls key operations, including water pump, socket cycle start, and heat cycle start, ensuring smooth and precise socketing processes.
Ideal for manual socketing machines, enhancing their operational efficiency.
Modes of Operation: Supports Semi and Manual modes to suit various user preferences and operational needs.
Timers: Equipped with timers for embossing time and heating time, allowing precise control over socketing cycles.
Preset Counter: Facilitates easy tracking and management of production counts, enhancing efficiency and quality control.
Application Area:
Specifically designed for pipe socketing (belling) machines, particularly manual setups, used across various industries including pipe manufacturing and processing.
Enhance your manual pipe socketing machines with our PLC, designed to provide precise control, reliable performance, and easy operation, optimizing your belling processes.
EXTRUDkon-TT Thick Thin Controller for Pipe Extruder
Thick thin controller is a micro controller based intelligent controller used in RPSV pipe Extruder plant. Thick thin controller has a keen role in Increasing / Decreasing the wall thickness of pipe as per requirement.
The Thick Thin Controller for pipe is a compact and user-friendly solution designed to precisely manage the wall thickness variations in pipe extrusion processes. With an intuitive 16 x 2 LCD display and easy-to-navigate controls, this controller is essential for achieving consistent and high-quality pipe production.
Key Features:
MMI Size: 144 x 144 mm, designed to fit seamlessly into extrusion control panels.
Display: 16 x 2 LCD for clear and straightforward parameter viewing.
Control Keys: 5 tactile keys for simple operation and quick adjustments.
Digital Input: 1 digital input for start command integration.
Analog Inputs & Outputs: 1 analog input (0-10VDC) and 1 analog output (0-10VDC) to control thick-thin transitions.
Timers / Encoder: Configurable timers / Encoder for delay, ramp, and run times to ensure smooth operation.
Operation Modes: Allows ramp time settings for seamless switching between regular and thick-thin modes.
Thick Thin Speed Setting: Speed adjustment in percentage for precise control over pipe wall thickness.
The Thick Thin Controller offers reliable and efficient control over extrusion processes, enhancing productivity and ensuring product quality in pipe manufacturing by optimizing wall thickness variations.
SRobo II Pick n place Robot for Injection Molding Machine
SRobo II consist of Micro controller based control – ROBOkon, offers user friendly control with various in-built cycles for easy set up & Uses smart DIGIServo – AC Servo Motor Drives for optimized servo motor control offers high speed with complete human safety & consistent productivity for IMM up to 200 Tonne.
